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The Tool and Die Guy
Приєднався 30 гру 2010
Born into a family of tool makers, pattern makers, and machinists in Erie, PA I've been doing this stuff since I was 15. Starting out as a draftsman, I entered my apprenticeship at age 19 at Anson Tools & Gages here in Erie.
Over the years, I have worked as a mod maker, a mold designer, a tool room machinist, a shop foreman and have owned two of my own tool & die shops. I closed my last one in 2003 when my customers all went to China and Mexico for their molds.
My experience in the trade includes extensive time on milling machines, cavity and core work, CNC machining, surface grinding, cutter grinding, duplicating, AutoCad, and Electrical Discharge Machines (EDM). I spend my time now as a tool maker / machinist for a great company here in Erie.
For more videos, articles and training, please visit my website www.thetoolanddieguy.com.
Over the years, I have worked as a mod maker, a mold designer, a tool room machinist, a shop foreman and have owned two of my own tool & die shops. I closed my last one in 2003 when my customers all went to China and Mexico for their molds.
My experience in the trade includes extensive time on milling machines, cavity and core work, CNC machining, surface grinding, cutter grinding, duplicating, AutoCad, and Electrical Discharge Machines (EDM). I spend my time now as a tool maker / machinist for a great company here in Erie.
For more videos, articles and training, please visit my website www.thetoolanddieguy.com.
REAL LIFE MANUFACTURING: TALON JAWS
These jaws work extremely well for holding your workpiece by its "toenails." Lots of clamping power!
Переглядів: 1 597
Відео
Milling an Aluminum Extrusion
Переглядів 2,1 тис.3 місяці тому
Milling extremely thin parts requires some extra thought because you're fighting several elements such as vibration, chatter, and strength of material. This method worked out extremely well.
MOLDMAKING 101: Lesson #9
Переглядів 7193 місяці тому
A brief description of how an injection mold press works.
MOLDMAKING 101: Lesson #8
Переглядів 3513 місяці тому
Complete mold design done on the back of a desktop calendar. Hey, I was in a hurry.
MOLDMAKING 101: Lesson #6
Переглядів 4463 місяці тому
Laying out a very basic injection mold for quoting purposes.
MOLDMAKING 101: Lesson #5
Переглядів 3623 місяці тому
A review of the plan view of the back-half of an injection mold, which can also be referred to as the "B" plate of the "moveable" half.
MOLDMAKING 101: Lesson #4
Переглядів 4023 місяці тому
Reviewing the front-half plan-view of an injection mold. The "front half" can also be referred to as the "A" side or "stationary" side.
MOLDMAKING 101: Lesson #1
Переглядів 1,5 тис.3 місяці тому
It all starts with a plastic part. So, that's where we shall begin.
LESSON #4: Measuring The Depth of a Keyway On A Round Shaft
Переглядів 1,1 тис.3 місяці тому
As always, there are a lot of different methods that can be used. This one seems to be the easiest and most repeatable.
ONLINE CLASSES, LESSON #3
Переглядів 3683 місяці тому
Brown & Sharpe #672 Taper blocks, using 3D printing for Bridgeport attachments, setups, checking the runout on taps, adding a ball to your micrometers, and a question-and-answer session.
ZOOM CONFERENCE LESSON #2
Переглядів 2743 місяці тому
In this one-hour class, I'm teaching workholding of large weldments, simple fixturing, dealing with plasma-cut edges, and accurately measuring countersink diameters.
ZOOM CONFERENCE, LESSON 1
Переглядів 5763 місяці тому
An interactive video lesson on machining plastic, simple fixturing, and thread measurement. it's a long lesson, so be prepared.
Vintage Toolmaking / Photos / Documents
Переглядів 4163 місяці тому
Vintage Toolmaking / Photos / Documents
A Quick and Easy Way To Mill The End of a Block Square
Переглядів 3863 місяці тому
A Quick and Easy Way To Mill The End of a Block Square
Simple Fixturing For A Fabricated Part
Переглядів 3093 місяці тому
Simple Fixturing For A Fabricated Part
Is A Career in Manufacturing Right For YOU?
Переглядів 2063 місяці тому
Is A Career in Manufacturing Right For YOU?
Is there a good way to clean the green vinyl drawing mat? Mine is filthy with graphite and it drives me nuts.
I'm a physicist, but when I was 16 I went on a mechatronics apprenticeship, and I remember struggling with drafting and CAD drawings. Now I'm almost in my 30's and I must confess, your video ignited in my the desire to start mechanical drafting as a hobby/therapeutic activity. Thank you, Phill, I'm looking forward to watch the other videos of this series.
I am a die Maker and there's a difference between toolmakers and die makers toolmakers just put it together and sales it a die Maker has to make a work. My longest work day was 37 1/2 hours
180?!? The new ones I’m finding are 300. I’m about to finish my first year as a tool and die maker apprentice. Starting to upgrade all my starter tools.
Sir, what you said is spot on!!! I have never heard it put as accurately as you did. (45 year Diemaker)
I recently signed an apprenticeship contract for tool and die in the state of Wisconsin and it’s crazy to see the hour requirements are basically still the same for all the areas of the shop
YEP!
😡 *promosm*
Batavia graduate in 1989..board designing is a lost art. I still have all my tools and D size mylar sheets that are blank...
Lol, "They're stamping them out over there, folks".........
I remember drawing the brick one in high school. I know it didn't come out well. It's really hard to do.
I'm an architect. I was taught: measure and mark with the scale, draw with the triangle, never use the scale to draw along. changes the scale over time... The triangle is nice and smooth, you can feel the marks along the scale
My Journeyman Mentor told me on the day I started (1980) that he was training the last of the Dinosaurs' . Good explanation of the subject.
Rate
When I retire in a few years, one of my projects is to restore my Gerstner Master Craftsmen.
I started my apprenticeship in 68 worked mostly in job shops every tool maker &mold maker did all of their own work with the exception of EDM but we made the electrodes and in several shops did our own EDM i only worked in one shop where they had bench hands polishing that was nice i finally went to part time when i hit 70 spent about half&half die work & mold work at least in most die work i didn't have to deal with graffite its hell without a vacuum system
I'm a retired tool & die maker... 40 years at the helm! Been retired some time now, and l still miss it!
Building my own micro plastic intrusion machine, this video has been awesome, thank you sir!
Thanks for this video. You mentioned that the scale on the surface created tension within the CRS, would the dimensions of the part still change post machining if one were to remove the scale and then bring the part within spec?
Post made an adjustable triangle.it was an amber colored plastic
You could make an oversized, extra long pin for a press fit and sweep in on center. Mill off the extra pin length and then move over -.070 and drill the new hole. The drill won't be able to hunt for the old hole.
It's not only in the "skin" , it is all the way through to the center. The worst case is when you remove material from any lengthwise axis and cut to the center. Like if you mill a 1/4" deep pocket on 1/2" CR it will cup so badly it will be useless.
I want to buy drafting machine, which one I should buy it ?
Another old guy here….worked as a “draftsman” out of high school for a bit. Learned the craft in high school. My handwriting is really printing and when my hands were steadier it remained a point of pride for me. I’ve been casting about for a nice drafting table recently to re-create some elevations of my childhood home. I wish there were somewhere one could get blueprints made. I still have most of my gear,triangles , inking set, pencils , eraser machine,etc.
A few days ago I went to my local salvage building supplies warehouse and they had in the ‘free’ area 6 drafting table tops. About 6 feet by 3 feet. I carefully selected the best three and carefully loaded them on top of my Prius V. They feel very true and are heavy. I’m not a draftsman but I have used AutoCAD for remodeling drawings. I’m excited to start learning mechanical drawing!
You can get graduated triangles
i never stop learning new things thanks :)
That steel is not COLD ROLLED - It is Cold Drawn!!! Cold rolling applies to sheet, strip and plate because it's made in a Rolling Mill. Cold Drawn steel is produced by processing a hot rolled bar (round, square, rectangular, trinaguler, hexangluar, octangular and many other shapes) by pickling the hot rolled product, coating it with a drawing lubricant pointing the end, pushing it through a carbide die and then putting the rest of the bar through the die. This process produces close tolerance shapes with good uniformity of cross section. The generally used term CRS is a misnomer!!!
speak up i cant hear you
Very cool, thank you
Very good thank you
Thank you, very good
Very cool thank you!
This is great! Thank you
Very cool, this is great, thank you!
This is great! Thank you
This is great! Thank you
This is great! Thank you
This is great! Thank you
This is great! Thank you very much!
Great music on the on site video at the end of the video.
Can you please send a link to the book?
The unfortunate thing about not only the talon grip, but many other specialty vise jaws, is that they are not available in “Snap Jaws” style of attachment using a tee slot over short head cap screw arrangement for quick change. In a die shop or production shop environment with today’s short run requirements, time is money and idle changeover time is costly. Fiddling around with traditional shcs, running them out and then back in is time wasted even with an air ratchet and as a result I rarely use my talon grip jaws. A word of caution regarding the talon grip. I wish you would have mentioned that they do indent the surface approximately.060 up into what they are holding so that area needs to be either waste stock and milled off after inversion as you indicated, or not be a factor in the surface finish or function of the part.
great videos, thanks
Thank you Phil!
Interesting to catch up on these, it’s good to see a decent take on the mould making structure I’m sure you’ll deliver some good insight with these group of vlogs, I have my own mould shop and tool room and been in the business for 40 years and still learning so good job here Phil 👍👍
Phil, is there ever a time when the magnetism left behind by the Mighty Mag could cause "problems"? If so, is there an easy way to remove the residual magnetism that might cause the problems?
Phil, it sounds like this is an old video lesson. Do you plan on making new lessons for those of us who missed this earlier course? Edit: I just found your website and the generous offer of lifetime access to your 350+ video lessons & immediately signed up! ;)
Another problem is that the younger generations don't want to put any effort into their jobs, but want to get paid a lot for their time.